Air Caster Manufacturer for Heavy Load Moving Systems

Titan & OS Industrial provides heavy-duty air caster systems, air caster transfer platforms and customized material handling solutions for moving 10-1500 ton industrial loads with low friction, precise positioning and stable operation.

10–1500 Ton Load Capacity 0.0005 Friction Coefficient Custom Engineering Factory Test Before Delivery Global Supply Support

Core Air Caster Solutions

Titan & OS Industrial supplies air caster systems and customized heavy-load handling equipment for industrial moving, positioning and factory relocation projects.

Our solutions include TYPE B air casters, TYPE GF air casters, air caster transfer platforms, complete air caster handling systems, electric tank cars and auxiliary material handling equipment.

TYPE B modular air caster unit for heavy load moving

TYPE B Air Casters

Modular air film units from 3.2 T to 15 T per module. Combine 4-6 units for 12 T to 90 T loads with 360-degree rotation.

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TYPE GF air caster for cleanroom equipment moving

TYPE GF Air Casters

Upgraded cushion material and surface finish for cleanroom and precision environments within the same load range.

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Complete air caster system with compressor and console

Complete Air Caster System

Air casters, compressor, control console, hose reel and accessories supplied and tested as one working system.

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Remote control electric tank car for 10 to 100 ton loads

Electric Tank Car

Remote-control self-propelled movers from 10 T to 100 T with 360-degree steering and Q355 manganese steel construction.

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Electric stair climber moving heavy goods up stairs

Electric Stair Climber

Wheel-type and crawler-type stair climbers rated 200 kg to 400 kg for moving goods between floors.

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Load Capacity & Performance

Air caster systems are designed to move heavy industrial loads with extremely low friction and precise positioning. Standard air caster units can support 10-90 tons, while customized air caster transfer platforms can be designed for 100-1500 ton heavy-load moving projects.

Why Choose Titan & OS Industrial

Engineering support

Our engineers review load weight, center of gravity, floor condition and travel route before recommending a system.

Custom design

Module quantity, platform frame, control mode and air supply are configured to your equipment rather than selected from a fixed catalogue.

Load test before shipment

Heavy equipment is tested and recorded before it leaves the factory, with video and inspection records available.

Operation guidance

Commissioning video, operation manual and remote installation guidance are provided with every system.

After-sales support

12-month warranty, spare cushion supply and remote troubleshooting support after delivery.

Air Caster Applications

Air caster systems are widely used for moving heavy equipment where low friction, precise positioning and reduced floor damage are required.

Aerospace Assembly

Aircraft sections are large, light for their size and easily damaged. Air film moving keeps the section supported evenly across the whole footprint an...

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Transformer Relocation

Transformer relocation is usually constrained by limited space and strict positioning tolerance. Air film platforms move the load in any direction on ...

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Semiconductor Equipment Moving

Semiconductor tools are vibration sensitive and expensive. Air film moving gives smooth, low-vibration transfer with minimal particle generation, whic...

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Shipbuilding

Hull blocks and modules are moved repeatedly inside fabrication halls. Air film platforms handle these heavy, awkward loads without the cost and downt...

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Heavy Machinery Installation

Machine installation often needs the equipment moved into position, leveled and shimmed without damage to floor or machine. Air caster sets let a smal...

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Power Generation Equipment

Power plant equipment is heavy and often handled in restricted plant layouts. Air film transfer carts allow repeated movement between installation, se...

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Custom Engineering Support

Every heavy load is different. Our engineers work from your load weight, equipment dimensions, floor condition, travel route and positioning requirement, then size the air caster quantity, platform frame, air supply and control mode accordingly.

Quality Control & Test Support

Before quotation and delivery, our team can help review load weight, equipment dimensions, floor condition, movement route and application scenario.

Tested performance

Available documents

Request Technical Data Sheet

Typical Application Scenarios

The projects below describe the load types and handling conditions our air caster systems are engineered for. Detailed references and test records can be shared on request.

80 Ton Transformer Relocation

Heavy transformer moved inside a substation hall with limited clearance, requiring multi-directional movement and millimetre positioning on a steel plate floor.

Air Caster Platform100-1500 TSteel plate floor

Air Caster Platform for Aerospace Assembly

Fuselage section supported across its full footprint and aligned during assembly without crane lifts or floor damage.

Air Caster PlatformCustom toolingPolished concrete

Heavy Machinery Moving in Manufacturing Plant

Machine tools and presses repositioned during production line reconfiguration using modular air caster sets.

TYPE B Air Casters10-90 TEpoxy floor

Semiconductor Equipment Precision Positioning

Vibration-sensitive process tools transferred inside a cleanroom with low particle generation and inching alignment.

TYPE GF Air CastersCleanroomPrecision positioning

Frequently Asked Questions

Common questions about air caster selection, floor requirements and delivery. See all FAQs →

Q1: What does Titan & OS Industrial specialize in?
We are a professional manufacturer of air caster handling systems and industrial material handling equipment. Our core products include TYPE B / TYPE GF air casters (10-90 T), complete air caster systems, customized transport platforms (100-1500 T), remote-control electric tank cars (10-100 T), electric stair climbers (200-400 kg) and the HMSA-10S split-type electric claw jack. We have been serving the heavy-load handling industry since 1996.
Q2: How do your air casters compare to European / American brands?
Our air casters offer 60-70% cost savings compared with leading European and American brands while maintaining equal or superior quality. We achieved full R&D independence in 2009 and have continuously improved our designs since. Key performance metrics - friction coefficient (0.0005), MTBF (over 8,000 hours) and air cushion lifespan (5+ years) - match or exceed international standards.
Q3: What are the load capacity ranges for your air casters?
Our standard air caster modules range from 3.2 T to 15 T per unit, and can be combined in sets of 4, 6, 8 or more to handle loads from 12 T to 90 T. For heavier applications, our customized air caster transport platforms handle loads from 100 T up to 1500 T. Electric tank cars cover 10 T to 100 T.
Q4: What quality guarantees do you offer?
We provide a 12-month warranty on all products. Our air cushions are designed to last 5+ years under normal operating conditions. All products undergo strict quality inspection before shipment, and we can provide pre-shipment operation video, inspection records and packaging photos.
Q5: What are the floor requirements for air caster operation?
Air casters require a smooth, flat floor with gaps no larger than 3 mm. Ideal surfaces include epoxy-coated concrete, polished concrete or steel plate flooring. Rough or uneven surfaces prevent the air film from forming properly and should be addressed before installation. We can provide floor preparation guidance upon request.
Q6: How reliable are your air caster systems?
Our systems have a Mean Time Between Failures (MTBF) of over 8,000 hours. This reliability comes from high-quality materials, precision manufacturing and rigorous testing. We have served over 50,000 enterprises globally across semiconductor, aerospace, power generation and heavy manufacturing sectors.

Request Air Caster System Quote

Please send your load weight, equipment dimensions, floor condition, moving distance, turning requirement and application scenario. Our engineering team will review your requirement and recommend a suitable air caster system or customized transfer platform.

Response within 24 hours · English technical support · Factory test video before delivery